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E-tek vs Perm PMGGuys,
I am trying to determine the best motor for a small scooter. I am leaning towards doing a proof of concept with a 24V 600W like the ones at cloud electric, and then maybe migrating to something larger like a Perm PMG-080 or Mars E-Tek. I have a few questions. Are there design formulas that can give someone an idea of how a motor will perform? For example, if I have a X pound scooter (with rider and all) producing Y ft-lb of torque at the wheel edge, how fast will it accelerate on level ground and how fast, for example, on a M% grade. How would I determine the top speed? Although I can calculate the change in torque from motor shaft to tire edge with relatively straight forward math, are there reasonable ways to estimate losses in the drive train? Can I just apply a blanket N% loss for drive train and say that is good enough? I lack access to the tools to cut my own gears, so I am likely to start with chain drive to the test vehicle, and then later move to something like a single 90 degree spline gear and perhaps later to one of the bicycle grade CVTs (continuous variable transmission). How do folks feel about brushed versus brushless? It seems brushed motors are a lot cheaper, but need regularly examinations and replacement every few hundred hours. Using this back and forth for work means 1-2 hours a day, and that means every few months replacing the brushes. For a test design, I will likely consider a $100 motor an expendable part of the learning process. For a real design, I want to make it last. Janet _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGOn Wed, 23 Jul 2008 08:27:51 -0700 (PDT), Janet Plato <techgrrl2003@...>
wrote: > How do folks feel about brushed versus brushless? It seems brushed >motors are a lot cheaper, but need regularly examinations and replacement >every few hundred hours. Using this back and forth for work means >1-2 hours a day, and that means every few months replacing the brushes. >For a test design, I will likely consider a $100 motor an expendable >part of the learning process. For a real design, I want to make it last. I've had my GoBig scooter for about 6 years now. It's on its 3rd rear tire, second disc rotor, probably 10th set of brake pads, second set of batteries... And the same set of brushes. That simply isn't an issue. Are you talking about a stand-on scooter or a Vespa-type street-legal one? If you're talking about a stand-on scooter then it's going to be a trick to get an hour's battery life. It'll be an equally significant trick to actually ride the thing for an hour. If this is your first experience with an electric scooter then I strongly suggest you try to buy a used commercially made one. Get some experience and then build. You'll save a lot of money and a lot of ripped-out hair that way! John -- John De Armond See my website for my current email address http://www.neon-john.com http://www.johndearmond.com <-- best little blog on the net! Tellico Plains, Occupied TN I didn't claw my way to the top of the food chain to eat vegetables! _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGHi Janet,
Whats the rationale behind this project? Are you wanting to manufacture these things? Or do you just want one for yourself? If you jjust want one for yourself, you are probably better off buying an already manufactured electric bike. The manufactured bikes use 3-phase AC motors built into the back wheel. Have a look on the www.visforvoltage.org forums to see what other people ar riding. I personally am riding an emax, continuous power 1500w (actually I run it at 2500w cont, 4000w peak, but its cold here) and im getting max speed 60-70kmh, 0-60kmh in 6-7secs. Matt -----Original Message----- From: ev-bounces@... [mailto:ev-bounces@...] On Behalf Of Janet Plato Sent: Wednesday, 23 July 2008 11:28 PM To: ev@... Subject: [EVDL] E-tek vs Perm PMG Guys, I am trying to determine the best motor for a small scooter. I am leaning towards doing a proof of concept with a 24V 600W like the ones at cloud electric, and then maybe migrating to something larger like a Perm PMG-080 or Mars E-Tek. I have a few questions. Are there design formulas that can give someone an idea of how a motor will perform? For example, if I have a X pound scooter (with rider and all) producing Y ft-lb of torque at the wheel edge, how fast will it accelerate on level ground and how fast, for example, on a M% grade. How would I determine the top speed? Although I can calculate the change in torque from motor shaft to tire edge with relatively straight forward math, are there reasonable ways to estimate losses in the drive train? Can I just apply a blanket N% loss for drive train and say that is good enough? I lack access to the tools to cut my own gears, so I am likely to start with chain drive to the test vehicle, and then later move to something like a single 90 degree spline gear and perhaps later to one of the bicycle grade CVTs (continuous variable transmission). How do folks feel about brushed versus brushless? It seems brushed motors are a lot cheaper, but need regularly examinations and replacement every few hundred hours. Using this back and forth for work means 1-2 hours a day, and that means every few months replacing the brushes. For a test design, I will likely consider a $100 motor an expendable part of the learning process. For a real design, I want to make it last. Janet _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev -- No virus found in this incoming message. Checked by AVG. Version: 7.5.524 / Virus Database: 270.5.2/1562 - Release Date: 19/07/2008 2:01 PM _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGMatt,
These projects are purely for my own education and entertainment. I love to learn new things and to build things. Experience has taught me that as a rule of thumb, making something myself is much more expensive than buying it, not counting the labor but including prototyping, testing and all the things you lose in false starts and learning curves. But sometimes the satisfaction of having made it oneself is a reward unto itself. Although a small scooter is not really what I want, it seems like a relatively inexpensive way to experiment with an EV, and see what sort of performance one can get with existing technology. Also, a 25 MPH crash on a small steel frame scooter is not likely to be serious, compared to say my incorrectly laid up carbon fiber body part coming apart on the freeway at 75MPH. I suspect I can build a 1HP scooter for under $2K using new parts, but I'd rather not determine empirically what it's performance would be. With some basic engineering, I can estimate whether what is feasible is useful to me. I am at the very very early part of the learning curve, just seeing what others do and deciding if I want to follow. Thanks for your time, Janet --- On Wed, 7/23/08, matt <mc.lacey@...> wrote: > From: matt <mc.lacey@...> > Subject: RE: [EVDL] E-tek vs Perm PMG > To: techgrrl2003@..., "'Electric Vehicle Discussion List'" <ev@...> > Date: Wednesday, July 23, 2008, 11:53 AM > Hi Janet, > > Whats the rationale behind this project? > Are you wanting to manufacture these things? Or do you just > want one for > yourself? > If you jjust want one for yourself, you are probably better > off buying an > already manufactured electric bike. > > The manufactured bikes use 3-phase AC motors built into the > back wheel. > > Have a look on the www.visforvoltage.org forums to see what > other people ar > riding. > I personally am riding an emax, continuous power 1500w > (actually I run it at > 2500w cont, 4000w peak, but its cold here) and im getting > max speed > 60-70kmh, 0-60kmh in 6-7secs. > > Matt > > -----Original Message----- > From: ev-bounces@... > [mailto:ev-bounces@...] On Behalf > Of Janet Plato > Sent: Wednesday, 23 July 2008 11:28 PM > To: ev@... > Subject: [EVDL] E-tek vs Perm PMG > > Guys, > > I am trying to determine the best motor for a small > scooter. > I am leaning towards doing a proof of concept with a 24V > 600W like the ones > at cloud electric, and then maybe migrating to something > larger like a Perm > PMG-080 or Mars E-Tek. I have a few questions. > > Are there design formulas that can give someone an idea > of how a motor > will perform? For example, if I have a X pound scooter > (with rider and all) > producing Y ft-lb of torque at the wheel edge, how fast > will it accelerate > on level ground and how fast, for example, on a M% grade. > How would I > determine the top speed? Although I can calculate the > change in torque from > motor shaft to tire edge with relatively straight forward > math, are there > reasonable ways to estimate losses in the drive train? Can > I just apply a > blanket N% loss for drive train and say that is good > enough? I lack access > to the tools to cut my own gears, so I am likely to start > with chain drive > to the test vehicle, and then later move to something like > a single 90 > degree spline gear and perhaps later to one of the bicycle > grade CVTs > (continuous variable transmission). > > How do folks feel about brushed versus brushless? It > seems brushed motors > are a lot cheaper, but need regularly examinations and > replacement every few > hundred hours. Using this back and forth for work means > 1-2 hours a day, and that means every few months replacing > the brushes. > For a test design, I will likely consider a $100 motor an > expendable part of > the learning process. For a real design, I want to make it > last. > > Janet > > > > > > _______________________________________________ > For general EVDL support, see http://evdl.org/help/ For > subscription > options, see http://lists.sjsu.edu/mailman/listinfo/ev > > > -- > No virus found in this incoming message. > Checked by AVG. > Version: 7.5.524 / Virus Database: 270.5.2/1562 - Release > Date: 19/07/2008 > 2:01 PM _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGJanet,
What do you think about the ZERO motorcycle? A little pricey at $7,450. 2kWh of lithium. A replacement battery pack that plugs in quickly is $2,950. A second charger - $449. http://www.zeromotorcycles.com/zero-x.php Not street legal, but possible? I am collecting parts for a motorcycle, a little on the heavier side. 6.7 inch series DC motor etc... Project is moving slowly due to budget constraints. (read - I am president of the local cheap skates club, founding member). However, I did put a small motor on my bicycle, and a 36 volt DeWalt tool battery. Look at E-bay item number 260263757429 for the Kollmorgan motor, it has a controller inside. Fun! Alan -----Original Message----- (snip) I have a motorcycle license and tens of thousands of miles of experience, so the moped limitation on speed/power is a non-issue for me in that regard, but maxi-scooters need maxi-power. What I'd really like is something along the lines of the jackal with NiMH or Li, a bit more battery capacity and a bit less motor. http://www.thunderstruck-ev.com/jackal_performance.htm The jackal is around $4K, and uses 4x12V 20AH VRLA. NiMH is hard to get above 13AH, you end up building strings and charging them is tedious. The Nilar batteries seem interesting but they are 24V/9AH NiMH for $250: http://nilar.com/index.php?pageID=33 Link to buy is here, stating $250 price: http://www.pluginconversions.com/phevs1.html So doubling the Jackal's battery load means 8 of these for $2,000 in 4 parallel clusters of 2 series batteries. Plugging in 48V, 36AH capacity means a modest 864 Watts for an hour at 50% DOD, and maybe 1,728 Watts, about 2.35 HP, very rarely if you want to push them a bit to climb an occasional hill. (snip) Janet _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMG> I need to find links to mid size motors, I can find lots of
> 350-650W scooter motors, and things like the Perm PMG-80, PMG-132 and > ETek, which are too large. I'd like to find something that can > make 1-3HP continuous and 3-8HP peak witgh 24-48V. I think the larger Crystalyte hub motors can do this, the 5300 series. They are fairly cheap, and reasonably efficient. You might want to check with these folks to be sure: http://www.ebike.ca/store/ They've done a bunch of experimenting with these and should have a good idea of what they are capable of. _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGJanet, here's another motorcycle start up in case you haven't come across
this one.. This might be more in line with your ideas. Its more pricey than the Zero, but street legal. http://www.enertiabike.com/ On Thu, Jul 24, 2008 at 10:59 AM, Janet Plato <techgrrl2003@...> wrote: > Alan, > > Thanks for replying, my email client ate my longer reply, > so this is a shorter version. > > > Janet, > > > > What do you think about the ZERO motorcycle? A little pricey at > > $7,450. 2kWh of lithium. A replacement battery pack that plugs > > in quickly is $2,950. A second charger - $449. > > http://www.zeromotorcycles.com/zero-x.php > > Not street legal, but possible? > > The zero-x is nice, but not street legal. I need a commuter > vehicle. It should be possible to add signals though, although at > $7.5K this is more than I am willing to spend. Enertia make a > nice machine at $15K for 35-40 mile range, but also larger. > I need to find links to mid size motors, I can find lots of > 350-650W scooter motors, and things like the Perm PMG-80, PMG-132 and > ETek, which are too large. I'd like to find something that can > make 1-3HP continuous and 3-8HP peak witgh 24-48V. I'd consider > buying the zero-x frame but they do not sell frames, and even > batteries are only available to customers. > > Oh, and I managed to dig up some high school physics, so with > a little bit of assumption and some calculus I think I can start > determining what cost in energy I will pay for the performance I > want. Does anyone have links to estimate values of rolling > resistance, coefficient of drag and such for commercial motorcycles. > > I appreciate the links, they give me ideas, > > Janet > > > > > > _______________________________________________ > For general EVDL support, see http://evdl.org/help/ > For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev > > -- Marty Mercer Sacramento, CA _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMG> I'd like to find something that can
> make 1-3HP continuous and 3-8HP peak witgh 24-48V. Sounds like a golf cart motor to me! -Jon Glauser http://jonglauser.blogspot.com http://www.evalbum.com/555 _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGJanet, Another option might be something like the BugE. Bigger than a bike or scooter but smaller than a car. I've got a Mars BLDC (Etek like) motor on mine with a wheel motor on the way. It's still in build, but I may get a chance to try it in the cul-de-sac this week end. Right now I have no data or experience to talk about, just a couple of pictures on the BugE-list page- http://autos.groups.yahoo.com/group/BugE_list/ The BugE is not the end-all but has some very nice features. It's small and light enough to make a great test/learning platform. For instance the wheel motor (shipped yesterday :-). A bigger vehicle would need at least two, with controllers, and likely four. Changing from 48v to 72v means a change from 4 to 6 AGM batteries and $300. The stock setup cost $5500 to $6500 depending on the normal stuff. Rated at 30 mile and a top speed of 50mph isn't bad. With a higher efficiency motor, regenerative breaking, 5%-10% more power in the battery pack I hope to get the range in the high 30s. If you fill the battery compartment with LiFePO4 batteries you should be at 50 plus... (space becomes the limit) Greg |
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Re: E-tek vs Perm PMGJanet,
Some people have reported that their Etek motors get too hot under load, or that they wear out brushes quickly under load. If you do not find a more suitable smaller motor, would the Etek work? It is 20.8 pounds, 12 to 48 volts, and is listed as 6 HP continuous and 20 peak, but that is likely at the higher voltage. One seller on E-bay that has worked on golf carts with the Etek says they are about 3.5 HP "consistent" and 12-14 peak HP. This seller has a used Etek on E-bay, but it is the type that bolts to a golf cart's rear axle. I wonder if this motor has a bearing in each end, or does it use the input shaft of the rear axle for support like other golf cart motors do? Anyway, here is the E-bay item number 330255461831 Dale Henderson of this list has two Etek motors on his chopper style motorcycle, as he was able to get one hot on his first motorcycle. http://www.evalbum.com/1179 Alan -----Original Message----- From: ev-bounces@... [mailto:ev-bounces@...] On Behalf Of Janet Plato Sent: Thursday, July 24, 2008 11:00 AM To: ev@... Subject: Re: [EVDL] E-tek vs Perm PMG Alan, Thanks for replying, my email client ate my longer reply, so this is a shorter version. > Janet, > > What do you think about the ZERO motorcycle? A little pricey at > $7,450. 2kWh of lithium. A replacement battery pack that plugs > in quickly is $2,950. A second charger - $449. > http://www.zeromotorcycles.com/zero-x.php > Not street legal, but possible? The zero-x is nice, but not street legal. I need a commuter vehicle. It should be possible to add signals though, although at $7.5K this is more than I am willing to spend. Enertia make a nice machine at $15K for 35-40 mile range, but also larger. I need to find links to mid size motors, I can find lots of 350-650W scooter motors, and things like the Perm PMG-80, PMG-132 and ETek, which are too large. I'd like to find something that can make 1-3HP continuous and 3-8HP peak witgh 24-48V. I'd consider buying the zero-x frame but they do not sell frames, and even batteries are only available to customers. Oh, and I managed to dig up some high school physics, so with a little bit of assumption and some calculus I think I can start determining what cost in energy I will pay for the performance I want. Does anyone have links to estimate values of rolling resistance, coefficient of drag and such for commercial motorcycles. I appreciate the links, they give me ideas, Janet _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev _______________________________________________ For general EVDL support, see http://evdl.org/help/ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev |
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Re: E-tek vs Perm PMGi would love to offer more info, but i've had difficulty getting tags for my custom build, the few rides i've had have been great!
harry Albuquerque, NM current bike: http://www.austinev.org/evalbum/1179 current non-bike: http://evalbum.com/1581 --- On Thu, 7/24/08, Alan Brinkman <balan@...> wrote: > From: Alan Brinkman <balan@...> > Subject: Re: [EVDL] E-tek vs Perm PMG > To: techgrrl2003@..., "Electric Vehicle Discussion List" <ev@...> > Date: Thursday, July 24, 2008, 7:09 PM > Janet, > > Some people have reported that their Etek motors get too > hot under load, > or that they wear out brushes quickly under load. If you > do not find a > more suitable smaller motor, would the Etek work? It is > 20.8 pounds, 12 > to 48 volts, and is listed as 6 HP continuous and 20 peak, > but that is > likely at the higher voltage. One seller on E-bay that has > worked on > golf carts with the Etek says they are about 3.5 HP > "consistent" and > 12-14 peak HP. This seller has a used Etek on E-bay, but > it is the type > that bolts to a golf cart's rear axle. I wonder if > this motor has a > bearing in each end, or does it use the input shaft of the > rear axle for > support like other golf cart motors do? Anyway, here is > the E-bay item > number 330255461831 Dale Henderson of this list has two > Etek motors > on his chopper style motorcycle, as he was able to get one > hot on his > first motorcycle. http://www.evalbum.com/1179 > > Alan > > -----Original Message----- > From: ev-bounces@... > [mailto:ev-bounces@...] On > Behalf Of Janet Plato > Sent: Thursday, July 24, 2008 11:00 AM > To: ev@... > Subject: Re: [EVDL] E-tek vs Perm PMG > > Alan, > > Thanks for replying, my email client ate my longer reply, > so this is a shorter version. > > > Janet, > > > > What do you think about the ZERO motorcycle? A little > pricey at > > $7,450. 2kWh of lithium. A replacement battery pack > that plugs > > in quickly is $2,950. A second charger - $449. > > http://www.zeromotorcycles.com |